Our Factory

Manufacturing Excellence

At THEVID CERAMICA, manufacturing is not just a process — it's a philosophy. Our state-of-the-art facility in Morbi combines the finest Italian and German production technology with the skill of experienced ceramic craftspeople to produce tiles of unmatched quality.

500+
Sq Mt / Hour Output
14
QC Checkpoints
1200°C
Kiln Temperature
99.2%
Grade A Rate
THEVID CERAMICA manufacturing facility interior — Morbi, Gujarat Advanced tile production machinery at THEVID CERAMICA
Our Facility

A Factory Built for Perfection

Our Morbi manufacturing campus spans a fully integrated production facility — from raw material testing through to final packaging. Every machine, every process and every person is aligned to one goal: the perfect tile.

Italian Kilns German Presses Spanish Digital Printers CNC Rectification In-House QC Lab Water Recycling Auto Packaging ISO 13006 Certified
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Italian Kiln Technology
Sacmi & Siti B&T continuous kiln systems
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HD Digital Printing
Kerajet & Cretaprint HD inkjet printing lines
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Auto Rectification Lines
Computer-controlled cutting for ±0.1mm accuracy
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In-House Testing Lab
ISO 13006 test apparatus for all parameters
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Water Recycling Plant
85% water recovered and reused in production
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Controlled Kiln Atmosphere
Zero-oxygen firing for zero porosity tiles
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How We Make It

From Clay to Masterpiece — 8 Steps

Every THEVID CERAMICA tile passes through eight precision-controlled stages before it reaches you. Zero shortcuts. Zero compromise.

01
Raw Materials

Raw Material Testing

Premium quality clays, feldspars and silica are sourced from certified mines. Every raw material batch is tested in our in-house lab for plasticity, granulometry and chemical composition before entering production.

02
Wet Milling

Body Preparation & Mixing

Selected raw materials are precisely weighed and wet-milled in continuous ball mills for 14–18 hours to achieve the ideal particle size distribution. The resulting slip is spray-dried into a free-flowing powder body.

03
Hydraulic Pressing

Pressing & Forming

The powder body is pressed at 350–450 kg/cm² in fully automatic Sacmi PH presses — producing a perfectly flat, uniform green tile with consistent thickness and dimensional precision across every single piece.

04
HD Digital Printing

Glaze & Digital Printing

After drying at 150°C, tiles pass through our Kerajet HD digital printing lines. Photorealistic designs — marble veins, wood grains, stone textures — are printed with 400+ dpi precision using specialized ceramic inks.

05
Single-Fire Kiln

High-Temperature Firing

Tiles travel through 100-metre Siti B&T roller kilns, reaching a peak temperature of 1200°C. This vitrification process creates tiles with near-zero water absorption (<0.5%), maximum hardness (≥8 Mohs) and permanent colour stability.

06
CNC Rectification

Rectification & Calibration

Fired tiles undergo computer-controlled rectification — precision cutting on all four sides to ±0.1mm tolerance. This ensures perfect grout joints and seamless installation for large format tiles.

07
Quality Control

14-Point Quality Inspection

Every batch is graded through our 14-point QC system: dimensional check, surface defect scan, warpage test, breaking strength, water absorption, chemical resistance and colour matching. Only Grade A passes.

08
Final Dispatch

Grading, Packing & Dispatch

Approved tiles are sorted by shade and caliber, then packed in export-grade foam interleaved cartons and wooden crates. Each pallet is shrink-wrapped, labelled and documented for domestic or international shipment.

Our Equipment

World-Class Technology

We invest in the best production technology available — sourced from Italy, Germany and Spain — so every tile delivers precision, beauty and lasting performance.

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Italy
Sacmi Kiln Systems
Continuous roller kilns (100m+) with precision temperature zoning. Sacmi is the world leader in ceramic firing technology used by premium tile factories globally.
Continuous Firing Digital Controls Energy Efficient
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Germany
Siti B&T Presses
High-tonnage hydraulic pressing systems delivering 450 kg/cm² for perfectly uniform tile bodies. German engineering precision in every press cycle.
450 kg/cm² ±0.1mm Tolerance Auto Loading
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Spain
Kerajet Printing
State-of-the-art HD ceramic inkjet printing systems from Spain's leading digital printing specialists. Delivers 400+ DPI photorealistic ceramic designs.
400+ DPI 8-Channel Print Ceramic Inks
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Germany
Eirich Mixers
High-intensity planetary mixers for homogeneous raw material blending — ensuring consistent body composition and particle size distribution in every production run.
Planetary Mixing Consistent Body Auto Dosing
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Italy
Ancora Glaze Lines
Automated glaze application systems delivering uniform coating thickness across every tile — essential for consistent surface quality and finish.
Uniform Coating Engobe Lines Wax Application
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Germany
CNC Rectification
Computer-controlled cutting stations deliver ±0.1mm dimensional accuracy on all four tile edges — critical for large format tiles and book-match slab installations.
±0.1mm Accuracy 4-Side Cut Auto Calibration
By the Numbers

Built at Scale

Our production capacity and operational scale reflects our commitment to meeting demand across India and 40+ export markets without compromising on quality.

5 Million
Sq Mt Annual Capacity
500+
Sq Mt Per Hour
12
Tile Size Categories
500+
Active Tile Designs
250+
Skilled Employees
14
QC Test Parameters
40+
Export Countries
10+
Years of Production
THEVID CERAMICA 14-point quality inspection lab — Morbi
Quality is Non-Negotiable

Our 14-Point Quality Inspection

Every batch of tiles undergoes our comprehensive quality inspection before it is graded and approved for dispatch. Only tiles that pass all 14 checks are classified as Grade A and shipped to customers.

Dimensional Accuracy (Length, Width, Thickness)
Warpage & Flatness Test (ISO 10545-2)
Breaking Strength & Modulus of Rupture
Water Absorption Test (<0.5% Class BIa)
Colour Consistency & Shade Matching (DCOF)
Surface Quality — No Cracks, Chips or Blemishes
Chemical Resistance to Household Agents
Frost Resistance for Outdoor Tile Categories
Slip Resistance (R9-R11) for Outdoor & Wet Areas
Thermal Shock Resistance Test
Abrasion Resistance (PEI Class IV-V)
Heavy Metal Content (RoHS Compliant)
Radioactivity Compliance (European Standards)
Packaging Integrity & Shade/Caliber Labelling
View Full Quality Standards
See It Yourself

Visit Our Factory in Morbi

We welcome wholesalers, architects and buyers to visit our Morbi manufacturing facility. See our production process, meet our team and experience THEVID CERAMICA quality firsthand.

Schedule a Factory Visit Browse Our Collection +91 79909 53700

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